California Farm Smoked Kielbasa All Beef Sausage

Hobby Horseman
Hobby Horseman @HobbyHorseman
California, United States

I make Kielbasa sausage here with our own grass fed organic beef, use the fattest part of the beef, the 60% beef/ 40% fat round part of the brisket, with the hard tallow fat trimmed off to end up with 80%/20% lean meat and fat. Hand ground on coarse in the meat grinder, sliced, and handstuffed into half pound sausages. Cold smoked over oak wood on the barbecue.

Once cold smoked, the sausages are laid in warm water to poach, this tightens the sausage casing over the sausage when hung to dry. You end up a very strong smoke flavored 100% beef sausage in a pork or lamb casing.

California Farm Smoked Kielbasa All Beef Sausage

I make Kielbasa sausage here with our own grass fed organic beef, use the fattest part of the beef, the 60% beef/ 40% fat round part of the brisket, with the hard tallow fat trimmed off to end up with 80%/20% lean meat and fat. Hand ground on coarse in the meat grinder, sliced, and handstuffed into half pound sausages. Cold smoked over oak wood on the barbecue.

Once cold smoked, the sausages are laid in warm water to poach, this tightens the sausage casing over the sausage when hung to dry. You end up a very strong smoke flavored 100% beef sausage in a pork or lamb casing.

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Ingredients

Cure 1 day, smoke 1 day, dry 4 days, fresh a year
2 people, 12 sausages, 6 pounds
  1. 6 poundsBeef brisket from the round, 60% meat /40% fat, trimmed to 80% meat/20% fat, net weight 5 pounds
  2. 1 Cupice cold red wine
  3. 1 Tspprague nr 1 pink curing salt, equal to 0.25 % pink curing salt with 6.25% sodium nitrate, USDA recommended level
  4. 2 TbsHimalayan sea salt
  5. 2 Tbsbrown sugar
  6. 2 tspground black pepper
  7. 1whole elephant garlic bulb, 10 cloves, peeled and crushed
  8. 1length hog or lamb casings, 38-42 mm diameter (syracuse casing company)
  9. Charcoal chimney full of mesquite charcoal
  10. Coffee can full of soaked walnut wood
  11. Equipment: precision kitchen scale, saugage meat grinder, sausage meat stuffer, bbq for cold smoking, kitchen mixer, charcoal chimney, mesquite charcoal,oak, twine, pan for poaching, pantry for drying
  12. Cost: beef $18, other $4, 10 sausages of 1/2 pound, $2.20 each

Cooking Instructions

Cure 1 day, smoke 1 day, dry 4 days, fresh a year
  1. 1

    Soak one whole length sausage casing in warm water, rinse off any salt. Holds seven pounds.

  2. 2

    Slice the round part of the brisket across the grain into 1” thick steaks. Slice steaks into 2” strips, they will show even amounts of meat and fat. Trim off the hard fat part, the tallow, till you have a ratio of 80% lean/20% fat. Mix trimmed beef with salts, spices and ice cold red wine, cure at room temp during the day, cool overnight in fridge.

  3. 3

    Next morning, coarse grind cold meat, spices and garlic with sausage meat grinder. Homoginize the ground meat, see below. Stuff very cold mixture in half pound sausage stuffer, double tie ends with butcher twine. Tie ends together to form round sausage rings. Leave 1” space between ends so casings dont touch and stick together when smoking.

  4. 4

    To homogenize coarse ground fresh sausage stuffing, put in kitchen mixer with paddle attachment, then put mix back in fridge till cold enough and ready for stuffing.

  5. 5

    Light chimney full of mesquite charcoal and coffee can full of soaked oak wood in barbecue, temper charcoal fire till top lid is handwarm, add the soaked woodchips, hang round sausages inside closed barbecue smoker from rod, smoke till casings turn reddish brown from smoke, about 2-3 hours. Then lay sausages in hot tap water, poach for 30 minutes.

  6. 6

    Rinse sausages under cold water and hang to dry 4 days in closet. Keep cool, dry and dark. Good for a year. Enjoy.

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Hobby Horseman
Hobby Horseman @HobbyHorseman
on
California, United States
I teach people at the farmers market to grow small scale fruits and vegetables. My grandparents and parents taught me growing, cooking and preserving home grown fruits and vegetables, eggs, meats and fish. I got certified by the University of California Master Gardener Program in 2005. I try to bring out the original flavor of ingredients, then add layers of spices, herbs and flavorings that enhance, not distort the taste. These are the global, organic and vegan family recipes we use.
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